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Six Sigma is a philosophical approach to business
that focuses on improving critical features of business products
and service to near zero defects. Technically, the term Six Sigma
is related to the instantaneous process capability of the product
or service feature. When Six Sigma process capability is achieved,
even with nominal process variation over time, the process only yields
about 3.4 defects per million opportunities.
The process for achieving Six Sigma represents a new paradigm in
business problem solving. It couples the use of traditional quality
problem solving tools with the power of computer-assisted analysis
to enable the entire business team to improve critical customer related
outputs.
As a business improvement methodology, Six Sigma must accomplish
two goals:
- Improve the quality of vital customer related goods and services.
- Contribute value to the corporate bottom line.
The methodology addresses the first goal by assuring a strong customer
focus in the problems being worked on by the team. It addresses the
corporate profitability goal through productivity gains achieved
through significant defect reduction and improvement sustainability.
Significant defect reduction and sustainability are gained by focusing
problem solving on understanding vital process inputs and leveraging
them to improve process output. Once the improvement is made, ongoing
process control includes controlling the input rather than just the
output.
Motorola initiated the Six Sigma approach to process improvement
in the early 1980's in response to weak acceptance of their product
lines and dwindling market share. As a direct result of Six Sigma,
Motorola gained a dominant share of the pager market and won the
Malcolm Baldrige award in 1988. Many companies have adopted the Motorola
approach in the 1990's, including Allied Signal, Bombardier, Eastman
Kodak, General Electric and Honeywell.
General Electric adopted the Motorola approach, but then expanded
that approach to include not just product related processes, but
all of GE's critical processes, including a broad range of services.
This success has enabled GE to grow operating margins to previously
unheard of levels, even for them.
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